maintenance of work equipment - work equipment and machinery,maintenance work should only be undertaken by those who are competent to do the work, who have been provided with sufficient information, instruction and training (puwer regulations 8 and 9). with high-risk or complex equipment, these demands may be significant and, in some cases, may be best undertaken by the manufacturer or specialist contractors..preventative injection mold maintenance checklist | revpart,basic mold maintenance. conduct your most basic maintenance check before and after every cycle. this will help to keep parts to spec and ensure that no debris or other foreign matter can damage the mold. the below steps should comprise your standard, every-cycle process. clean mold cavities with a.
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check for oil leaks: drain, clean suction filter: clean oil cooler fins: pressure: check filter element : hydraulic oil temp: wipe out tank: inspect air filters: electrical cabinet: incoming air filter/separator: other: oil cooler: clean filter: clean condenser : change oil: clean fan fins: oil temp display: oil tank temp: inspect proper operation: headstock/spindle
check heater circuit contamination dirt. loss in oil level. clean oil cooler and change it. 5: check the main switches of the machine & cable also. check for oil leakage & rectify it. 6: check each zone individually all oil tank covers should be fixed. 7: check tightness of the cover of the solenoid. check the gasket, if damaged then change it. 8
keeping up periodic maintenance on your chiller is important. all the cold water that provides cooling to your cabinets and electronics comes from this piece. without that cooling, you will likely start to receive error messages such as, “over-temp error” or “gantry overheat fault”.
safety inspection checklist – abrasive wheel bench & pedestal grinders yes no n/a inspection item comments is the grinding machine secured to the bench or pedestal in a manner that prevents it from vibrating / moving during use? is the power cord (including plug) free of breaks and/or other damage?
have the chuck and jaws taken off the machine and cleaned. have the hydraulic tank drained and replace the hydraulic oil with fresh hydraulic oil – also have the line filter and suction filter changed. have the radiator cleaned and make sure the radiator fins are straight.
safety inspection checklist – abrasive wheel grinders (portable hand-held) yes no n/a inspection item comments is the outer case / body of the grinder free of cracks and breaks? are all screws and fastenings on the outer case / body in place and tight? is the power cord (including plug) free of breaks and/or other damage?
have the whole machine checked for leakage of oil or air. have the headstock checked for any damage or misalignments, and the spindle taper at milling machines. have your distributor / supplier check the x, y and z axis gibs and adjust if necessary. check
first to take the necessary measures to prevent nonplastic debris mixed with plastic material flow, the addition should pay attention to check the screw and barrel, the check ring and barrel of the correct gap, the normal clearance should be able to return and produce plastic sealed required plasticizing shearing, when found slow melt, melt spotted and black spots, forming unstable or product should check the screw, check
check for damaged air lines: check for damaged seals or clean if robot changes tools: check electrical connections and wiring for damage: vacuum type end of arm tooling: check air vacuum line filter: clean valving: clean air exhaust mufflers: check air pressure settings: check for damaged air lines: check for damaged seals or clean if robot changes tools
consider these preventive maintenance checklists as a starting point as you think about the maintenance activities that can help keep your facility functioning. lighting. inspect lighting on a regular schedule. make sure your inspection list includes all the lighting in your facility: check all exit lighting for proper installation and function
with automatic machines, the operator still needs to know how to load the machine. that isn’t the end of it, however. training can include preventive maintenance chores, such as cleaning out the coolant tank on a wet grinder system or dressing the abrasive wheel—removing the metal remnants from between the abrasive grains.
create a preventive maintenance checklist concerning all the machines you work with along the production line. write down each type of machine you use, what the main function the machine has, and all movable parts of the machine that you can access.
when you need live support on parts, repairs, or maintenance – whether by phone, the manufacturer’s website or in-person – a live service tech is available 24/7, 365 days of the year. a service tech is within a 3-hour drive of your facility. the manufacturer of the machine offers on-site training for your technicians.
daily maintenance: check the main motor’s lubricating situation. check the air pressure. check the power light and emergency button. check the clutch magnetic valve. check the inching stroke. check if the emergency cut-off function is ok. check if the bent axle stops at the top dead center.
check weather conditions when working with electric tools outside. do not play with hand and power tools. compressed air guns should not be pointed at yourself or another person. clean your working area and tools before leaving the workplace. do not leave power tools plugged if unattended.
preventive maintenance for machines. ensure that machinery is clear of debris, before and after every shift. wipe machine surfaces of lubricant, dirt and other loose debris each day. regularly inspect tools for sharpness. check for and replace worn or damaged tools. routinely check all machinery fluid levels and air filters and replace as needed.
check the air regulator and make sure the air pressure is correct and that there is no moisture in the lines. clean chips out of the machine daily, and check for areas where chips may collect and compact. check coolant daily and maintain the correct coolant level.
check the pressure of the laser working gas and cutting gas carefully before turning on the machine every day. if the gas pressure is not enough, it should be replaced in time. check whether the x-axis zero point, y-axis zero point, z-axis zero point, laser preparation status and other buttons are damaged (check the indicator light).
developing an electrical preventive maintenance checklist in 2021. the concept of preventive maintenance stems from performing minor upkeep before the end of the equipment lifecycles in order to save time and resources and eliminate the need for emergency maintenance.
clean the draining hose: this will help you avoid any clogs or buildup of coffee grounds that could block drip-tray drain lines. make sure to clean the portafilters, filter basket, and drip tray. pull espresso shots after backflush to eliminate possible detergent flavors. credit: julio guevara.
preventive maintenance (or preventative maintenance) is work that is performed regularly (on a scheduled basis) in order to minimize the chance that a certain piece of equipment will fail and cause costly unscheduled downtime. preventative maintenance is hence performed while the equipment is still in working condition.
this type of preventive maintenance schedule uses a service interval to determine when maintenance should be performed. examples include an oil change that occurs every 3000 miles or an inspection that occurs every 30 days. 1: unscheduled maintenance. this type of preventive maintenance schedule entails maintenance that is performed on an ad
when coming up with a refrigeration preventative maintenance checklist, make sure to include a reminder on overcrowding. the air will not be able to freely circulate in a refrigerator packed to the gills, which will make the unit work harder to maintain its
assets suitable for preventive maintenance include those that: have a critical operational function. have failure modes that can be prevented (and not increased) with regular maintenance. have a likelihood of failure that increases with time or use.